Custom industrial ERP for free trade zones with production, inventory, quality, preventive maintenance, and real-time reporting management.
TangerMed Industries – Tangier
8 months
TangerMed Industries, an industrial group operating in the Tangier free trade zone, faced a critical fragmentation of its information systems. Production, inventory, quality, and maintenance were managed by disparate tools — Excel spreadsheets, obsolete software, and paper-based processes — causing frequent errors, production delays, and deficient traceability. Quality audits regularly revealed non-conformities linked to poor process visibility. Unplanned machine downtime cost hundreds of thousands of dirhams per month. The group needed a unified ERP adapted to free trade zone regulatory constraints and capable of interfacing with IoT sensors already installed on production lines.
We designed and deployed a custom cloud ERP covering the entire industrial value chain. The production management module offers visual planning with automatic scheduling and real-time tracking of each manufacturing order. The inventory module integrates batch management with full traceability and intelligent restocking alerts. The quality module automates inspections with digital checklists and ISO-compliant document management. Preventive maintenance, powered by IoT data from machine sensors, automatically schedules interventions before breakdowns. A reporting engine generates real-time dashboards for management with customizable KPIs. The cloud architecture ensures continuous availability and progressive scaling.
Productivity
Machine downtime
Traceability rate
“AivenSoft succeeded where other integrators had failed. The ERP is perfectly adapted to our free trade zone constraints, and the IoT sensor integration gives us unprecedented visibility into our production. Downtime dropped by 45% within six months.”
Rachid Tazi
Plant Director, TangerMed Industries